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Reactor Systems

Selecting Pumps for Low-Flow Reactor Feed Systems

A practical framework for choosing pumps when low flow, high discharge pressure, gas entrainment, and controllability matter more than nameplate flow rate.

Technical illustration · pump

Pump selection for a laboratory reactor feed system often looks simple on paper: choose a pump that can deliver the required flow against the required pressure. In practice, the difficult part is usually everything around those two numbers.

Start with the operating envelope

The first question is not the nominal flow rate. It is the full range of flow, suction pressure, discharge pressure, fluid condition, and control behavior the pump must tolerate.

A pump that is excellent at 500 mL/min may be a poor choice at 5 mL/min. A pump that performs well with a fully liquid suction may become unreliable when small amounts of gas are present.

Think about what failure looks like

For a pressurized reactor system, consider what happens when the pump stops, loses prime, sees gas, or experiences downstream pressure above its discharge pressure. Those operating states often drive the real design requirements.

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