Reactor Design · Automation · Process Safety

Technical library

Articles

Long-form practical engineering on reactor systems, automation, instrumentation, and process safety.

From Stuxnet to AI: Cybersecurity Lessons for Lab and Pilot Reactor Systems

Automation & Instrumentation
· 10 min read
Kevin Bazazzadeh

Quartz Reactor Tubes at Bench Scale: Why They Work and How to Use Them Safely

Reactor Systems
· 11 min read
Kevin Bazazzadeh

Configuring Reactor Control Loops on a Honeywell HC900

Automation & Instrumentation
· 8 min read
Kevin Bazazzadeh

Fixed Gas Detectors in the Lab: Calibration, Placement, and the Alarm Nobody Believes

Process Safety
· 11 min read
Kevin Bazazzadeh

Loop Break Alarms: When the Thermocouple Isn't Where You Think It Is

Automation & Instrumentation
· 8 min read
Kevin Bazazzadeh

Getting Liquid Into the Reactor: Four Feed Systems I've Used

Reactor Systems
· 11 min read
Kevin Bazazzadeh

Dead Legs and Dead Volume in Lab Reactor Systems

Reactor Systems
· 5 min read
Kevin Bazazzadeh

Excess Flow Valves in Practice: Swagelok, Parker, and Malema Compared

Process Safety
· 17 min read
Kevin Bazazzadeh

Troubleshooting an Online GC Baseline Problem: A Real-World Case Study

Automation & Instrumentation
· 10 min read
Kevin Bazazzadeh

Process Device or Safety Device? The Question We Never Ask About Check Valves

Process Safety
· 13 min read
Kevin Bazazzadeh

Cold Spots on Heat-Traced Reactor Lines: Gaps, Thermal Mass, and How to Find Them

Automation & Instrumentation
· 11 min read
Kevin Bazazzadeh

Where to Place the Control Thermocouple on a Heat-Traced Reactor Line

Automation & Instrumentation
· 8 min read
Kevin Bazazzadeh

Pressure-Decay Leak Testing a Reactor System: What Is an Acceptable Leak Rate?

Reactor Systems
· 20 min read
Kevin Bazazzadeh

How to Size a Furnace for a Lab-Scale Reactor

Reactor Systems
· 13 min read
Kevin Bazazzadeh